Rap Crushing and Screening Asphalt Vibrating Screen Plant

Product Description

60-450Tph Portable RAP Crushing and Screening Plant 

The RAP Plant has increased the photon catalyst regeneration efficiency from the traditional 35% to more than 95%, pushing road engineering into the "zero waste" era. Its priority design can be expanded to the field of construction solid waste treatment, forming a cross-industry resource recycling solution with significant recycling benefits, leading the construction machinery industry to a deep transformation towards low carbonization.
Asphalt recycled material crushing and screening equipment is the core technical equipment in the field of asphalt pavement recycling. Its innovative design embodies the deep integration of green manufacturing concepts and efficient resource utilization.

Components of a RAP Plant:

• Primary Crusher: Breaks down large recycled asphalt material  into smaller pieces.

• Secondary Crusher: double tooth crusher

• Hopper feeder

• Vibrating Screen: Screens the milling material into different size

• Conveyor Belts: Transports materials between different stages.

• Control System: Automates and monitors the entire process.

Our RAP Plant Advantages:

**I. Modular system architecture**
The equipment adopts the Industry 4.0 standard to build a modular production line. The core units include:
1. Intelligent feeding system
2.2. RAP-C80 double-toothed roller crusher main unit:
3. Three-level probability screening system
4. Closed conveying system
**II. Core technology breakthrough**
1. Crushing energy consumption optimization: unit energy consumption is reduced by 42% (measured data 0.8kWh/t)
2. Aggregate integrity is improved
3. Recycled material activity is maintained: asphalt coating rate ≥ 92%, and the activation efficiency of aged asphalt is increased by 35%
**III. Quantitative analysis of environmental benefits**
-Emission reduction benefits: A single unit processes 100,000 tons of RAP materials per year, which is equivalent to reducing natural aggregate mining by 160,000 m³ and reducing CO2 emissions by 12,000 tons
IV. Intelligent operation and maintenance system**
Integrated IoT monitoring system to achieve remote fault diagnosis (MTTR is shortened to less than 2 hours)

Basic Information

 

Model No.	RZS100;RZS160;RZS250;RZS450	Yield(Ton/h)	100-450
Usage	RAP plant	Condition	New
Warranty	1 Year	MOQ	1 Set
Origin	Xinxiang , Henan, China	Structure	Spiral Type
Certificate	ISO9001;	HS Code	8474100000
Key Words	RAP plant, Asphalt Plant	Rock Powder Content	5-15%

Detailed Photos

Technical Data

Model	Feeding Size	Production Capacity	Total Power
RZS100	0-100	100T/H	90KW
RZS160	0-100	160T/H	100KW
RZS250	0-100	250T/H	120KW
RZS450	0-100	450T/H

Our Team

Certifications

 

Packaging & Shipping

 

Completed Project

Company Profile

 

About Xinxiang Green Machinery

Xinxiang Green Machinery Co., Ltd. is located in Xinxiang City, Henan Province Economic and Technological Development Zone. The company was founded in 2007, with a registered capital of 60 million yuan and more than 120 employees. There are two factories covering an area of more than 47000sqm. We are a collection of product development, production, sales and service as one of the high-tech enterprises. The company focuses on the wisdom of screening, is committed to building quality aggregate integrated service providers. Determined to become a responsible, responsible, continuous innovation of global intelligent screening enterprises.

The company's main products are: vibration screening equipment, fine aggregate, sand production line, etc. Through process innovation, information integration, standard guidance and quality first, we closely focus on the four technical directions of "intelligence, environmental protection, high efficiency and green" to create "specialized and special new" products, which has become the goal of many peers in the industry. It has won the honors of "high-tech enterprise in Henan Province", "specialized and special new small and medium-sized enterprises in Henan Province", "engineering laboratory of Henan Province", "AA grade enterprise of quality integrity system construction in Henan Province", "quality benchmark enterprise of Henan Province" and so on. And through the ,Occupational Health and Safety Management System, ISO9001:2015 quality management system certification, environmental management system and other qualification certification. Through scientific and technological innovation, we continue to provide partners with "precision, green and intelligent" screening system solutions. The products are widely used in building materials, road construction, renewable solid waste resources, construction waste, metallurgy and chemical industry.
The company is committed to building a research and development platform for industry technology sharing. It has long maintained joint research and development with Henan Institute of Science and Technology, Chang'an University, Tianjin University and other colleges and universities to develop new technologies, new processes and new methods with independent intellectual property rights, and improve independent research and development capabilities. Ensure that products maintain a leading position in the market technically. And has made more than 60 research and development achievements, including 7 invention patents, 57 utility models and 1 appearance patent, which has become the basis for Green machinery products to be recognized by the market.
In the future, Green will continue to focus on "intelligent screening" to help China's high-quality economic development.

FAQ

To work out a proper vibrating screen for you, pls help with below questions, then we can send you accurate quotation soon:

1. Screening product : _____
2. Moisture:_____%
3. Capacity:________kg/ hour
4. Screen layer:_______
5. Screen mesh size:______ mesh . ______ mesh. ______ mesh
6. Voltage:______V,Frequency:______HZ, 3 phase
7. What is the max feed size?
8. Is any special working condition need explosion-proof vibrating motor?