Heavy-Duty Rap Crusher Plant with Multi-Deck Screening Technology

• Customization: Available
• After-sales Service: Video Guidance
• Warranty: 1 Year
• Model NO.: RZS
• Type: Asphalt Mixing Plant
• Object: Asphalt Concrete Pavement
• Moving Type: Based on Working Conditions
• Mixing Method: Intermittent Compulsory
• Automatic Grade: Semi-Automatic
• Product Capacity: 40～400t/h
• Certification: ISO9001: 2000
• Condition: New
• Certificate: ISO
• R&D Team: Green R&D Team
• Modularity: Yes
• Producition Capacity: 100-450 T/H
• Transport Package: Customary Packing,Packing with Iron Sheet,Plywood
• Specification: Customized
• Trademark: Xinxiang Green Machinery
• Origin: Xinxiang City, China
• HS Code: 8474100000
• Production Capacity: 20 Sets/Year
• Package Size: 500.00cm * 500.00cm * 500.00cm
• Package Gross Weight: 10000.000kg

Product Description

RAP Screening and Crushing System

        The Road Surface Asphalt Hot Recycling Treatment Production Line is a crushing and screening system. It is specifically designed for processing milled reclaimed asphalt pavement (RAP) material. This system addresses the issue of fluctuations in asphalt mix quality when using high RAP percentages in plant-mixed hot recycling. It aims to achieve stability when incorporating high proportions of recycled materials. To accomplish this, the milled RAP material undergoes precise stripping and screening. This process separates the majority of the aged asphalt binder from the aggregate within the RAP. This separation reduces the impact of adhesion phenomena and agglomerated particles on the recycled gradation during the subsequent hot recycling process. Simultaneously, the process yields oil-rich asphalt sand. This asphalt sand increases the overall RAP incorporation rate achievable in the asphalt mixing equipment.

        Its modular architecture enables scalable deployment in construction solid waste treatment, establishing a cross-sectoral resource recovery system with substantial circular economic benefits. This innovation is driving fundamental decarbonization within the construction machinery sector, propelling road engineering into a near-zero waste paradigm.

        Complementing this advancement, asphalt recycled material crushing and screening equipment constitutes mission-critical technology for asphalt pavement recycling. Its engineered design exemplifies the seamless integration of sustainable manufacturing principles with high-efficiency resource utilization.

Specification

Performance & Features

    1.Achieves precision separation of fine aggregates, enhancing material incorporation rates and gradation precision.
    2.Employs screening-before-crushing technology to minimize secondary fragmentation of RAP millings (alternative crushing/screening sequences may be employed based on material conditions).
    3.Utilizes gentle crushing technology to preserve the original gradation integrity of milled materials.
    4.Incorporates multi-deck screening technology within a single unit, streamlining production processes and reducing capital expenditure.
    5.Applies hybrid linear/flip-flow screening principles adapted to material properties, eliminating screen blinding while meeting on-site gradation requirements.

PRODUCT PARAMETERS

(All products can be customized)

Model	Feed Size(mm)	Rated Production Capacity(t/h)	Total Power(kw)
RZS100	0-100	100	90
RZS160	0-100	160	100
RZS250	0-100	250	120
RZS450	0-100	450

Completed Project

Company Profile

About Us

Xinxiang Green Machinery Co., Ltd., established in 2007, specializes in intelligent screening solutions and is committed to becoming a comprehensive high-quality service provider for sand and aggregate materials. Main products include: vibrating screen equipment, premium-grade aggregate materials, and sand production lines. We maintain comprehensive production facilities, with our manufacturing system covering the entire process chain from component processing to product assembly. Every production stage is infused with millimeter-level precision commitment! During the factory testing phase, we conduct comprehensive simulated usage tests on the product. Our quality inspectors utilize advanced testing equipment and adhere to stringent testing standards to thoroughly examine every detail of the product. This ensures stable operation and full performance realization under various complex environments and high-intensity usage conditions. Our products have been exported to over 100 countries and regions including the United States, Russia, Singapore, Malaysia, and more. They have been awarded the highest honors in the industry and earned an outstanding reputation globally. Currently, we are making every effort to continuously improve product quality and service standards to meet the needs of clients in more countries and regions. If you have any questions or requirements, please feel free to contact us at any time.

Why Choose Us?

Main Products

One-stop Service‌

·Precision in Every Particle.
·Boost Productivity, Minimize Downtime.
·Smart Screening, Smarter Results.
·Built to Last, Perfected to Perform.
·Your Vision, Our Dedicated Support.

·Vibrating Screen
·Sand Making System
·RAP Crushing and Screening System
·Part & Accessories

·Source factory, competitive pricing, streamlined processes.

·Integrated throughout the entire process from product manufacturing, assembly, testing, to sales.

FAQ

Q: What materials can your screens handle?
A: Our screens process aggregates, grains, minerals, chemicals, and recycled materials.

Q: How to choose the right screen type?
A: Please provide us with details about your project requirements and specifications, so we can recommend the most suitable product solution for your needs.

Q: Do you provide installation guidance?
A: Yes, we offer manuals, video tutorials, and remote support via Support Center.

Q: What's your warranty policy?
A: 12-month warranty covering manufacturing defects, excluding wear parts like meshes.

Q: Do you ship globally?
A: Yes, we deliver to 50+ countries.

Q: What's the lead time for orders?
A: The standard delivery time is ‌15-25 working days‌, while customized requirements may extend the timeline based on specific configurations